ABC principle in warehouse management and how to apply it effectively

ABC principles in warehouse management is one of the popular methods for prioritizing inventory management. Accordingly, products are classified into 3 groups A, B and C based on their importance and contribution to revenue. Learn more about this principle in the following article of Viindoo Please!

>>>> Learn More: Import and export management software

1. What is the ABC principle in warehouse management?

ABC principles in warehouse management is a technique to determine the value of goods based on their importance to the business, from which they are classified into groups A, B and C. Each group will be applied an appropriate management plan to maximize the price. value of goods and reduce waste.

ABC principles in warehouse management is rated as a How to effectively manage inventory ? It offers a number of benefits such as:

  • Saving warehouse space: Businesses can easily identify groups of goods with great demand and prioritize them to handle them first. From there, businesses can plan to arrange warehouses so that it is most convenient for production and operation.
  • Accurate forecasting of inventory: The principle of arranging goods is an effective solution for managers to observe and track demand for each group of goods. From collecting the right data, management can come up with accurate sales forecasting plans, thereby helping to boost the organization's revenue and profits.
  • Evaluate the effectiveness of staffing: This is an important strategy for managers to meet customer demand for key products - group A. When demand declines in this group, managers Management will consider adjusting resource allocation to ensure efficient operation of the business.
  • Improve customer service: Managers will focus on improving the quality of customer service by focusing on the items that have the highest profit. However, not merely to increase sales, the ultimate purpose of this work is to create customer satisfaction and retention.
  • Collect data for evaluation: An increase in sales of an item will mean an increase in demand. Therefore, businesses can consider adjusting prices to increase profitability.
  • Product lifecycle management: These principles make it easy for businesses to track products in each stage of the product lifecycle. Thanks to this tracking, businesses can forecast demand and make more efficient stocking and inventory management decisions.
  • Good management of high-value products: Group A products are often considered as strategic products of the business. Therefore, when classifying products into group A, managers will continue to monitor the inventory status of this product group to ensure there is always enough product to meet customer needs.
  • Savings on storage costs: By applying the ABC principle in inventory management, managers can reduce inventory costs and solve the problem of excess inventory.
  • Simplify supply chain processes: The application of ABC principles in warehouse management will help businesses easily decide whether to consolidate suppliers or only source goods from a single source, in order to optimize cost savings and business simplification.
ABC principle to determine the value of goodsABC principle to determine the value of goods

>>>> Learn More: Supply chain management software

2. Guide to classifying products according to ABC rules

For efficient inventory analysis, production managers can calculate the profitability of each item by multiplying the item's annual sales by the corresponding cost. The results obtained will help managers determine which product groups are contributing the highest profits and at the same time, focus resources and capital on these items.

To perform basic inventory analysis quickly and conveniently, Enterprises can use Excel. The specific steps to perform on Excel are as follows:

  • List each product item in stock and sort them in descending order based on use value.
  • Use the formula function to calculate the total value of each product.
  • Based on the calculated results, enterprises can classify each product group ABC based on the principle.
Classification of goods based on sales valueClassification of goods based on sales value

>>>> Don't Skip: Inventory forecast

3. How to do ABC principle analysis

Before conducting ABC analysis, businesses need to clearly define their goals and efforts to achieve them. Once you've captured your goals and desires, you can begin to gather the information you need to categorize items. Once the information is organized, the business will proceed to the data monitoring and analysis phase, thereby making decisions based on the results achieved.

The steps of ABC principle analysis include:

  • Step 1 Identify goals: ABC analysis can help a business reduce purchasing costs or maximize cash flow by reducing inventory levels of items based on sales or production resources.
  • Step 2 Collect data: Collecting annual total expenditure data for each product category is the easiest way because it is an easy metric to calculate. However, if you want a more holistic view of your costs, you need to collect weighted data, such as gross margin, ordering and shipping costs.
  • Step 4 Sort by Descending Value: Apply ABC method to classify items in stock in descending order of cost, from high to low
  • Step 5 Estimate product sales: Consider the impact of each inventory item on sales by calculating a percentage based on the annual cost of each item relative to the total cost of all products. all items. This number will help businesses compare the business performance of the products in the product list.
Analyze ABC principles based on set goalsAnalyze ABC principles based on set goals

>>>> See More: 5s standards in warehouse management

4. How to manage and develop each product group according to ABC rules

4.1 Group A products

The Group A product line plays an important role in shaping the company's business results, accounting for 80% of production. Therefore, the following inventory management strategies will be highly effective for this product group:

  • Class A goods are extremely valuable, but there are many potential risks of theft. Therefore, in order to protect common assets and minimize the risk of loss of goods, enterprises need to establish control plans on the quantity and quality of this item.
  • In order to ensure sufficient availability of class A goods in stock, this group of goods should be stored in reserve. Therefore, the management level needs to make a plan to ensure the conformity with the quantity of class A goods. At the same time, the enterprise needs to calculate the consumption time of class A goods to plan the new import.
  • In order to increase customer buying demand for this product group, the Marketing department needs to give priority to the marketing of class A items in the company's product promotion campaigns.

The strategies mentioned above not only help businesses manage class A items more efficiently, but also promote business activities and increase the purchasing power of customers. From there, sales revenue will be growing rapidly.

Group A products have the highest valueGroup A products have the highest value

4.2 Products of the BEST group

Products in group B often have a value between two groups of goods A and C, often contributing only to the average revenue. However, in some cases, Group B products can be flexibly upgraded to become Class A goods or depreciated to become Class C goods.

The management level can apply the following product management and consumption strategies based on the nature of class B items. Specifically as follows:

  • To prepare for the transfer of goods from category B to group A - the group with the highest value, it is very important to keep a specific amount of goods in the warehouse. This will help the management level to monitor the amount of inventory regularly and prepare a plan to add more goods when necessary due to gradually selling out.
  • If Class B items have ever been upgraded to Class A, you can apply the strategies used for Class A to them.
  • To encourage consumption and raise awareness about Class B products, Enterprises can apply sales strategies such as selling products as packages or combining with Class A goods to increase value for customers.
  • For items in category B, sometimes downgrading to C can help ease the management burden. Therefore, businesses may consider using strategies related to category C items for this product line.
Group B products have average valueGroup B products have average value

4.3 Products of the SIZE group

Products in category C have the lowest value in the inventory system and make up a small percentage of a business's total revenue. Sales of this type of product are also quite slow, often named as inventory or slow-moving goods.

Strategies that may be considered for use in category C products are as follows:

  • If this product group does not bring in enough revenue, the business can reduce the price of the entire inventory to sell the product.
  • Managers can utilize Class C items to stimulate demand, capture customer interest, and by adding them to other orders as promotional gifts.
  • If businesses want to raise awareness through charitable activities in the community, they can consider using class C products to carry out these activities.
  • To reduce administrative costs and other incurred costs, enterprises should consider ordering group C in a reasonable and controllable quantity. In addition, if you only use Class C goods for some specific business purposes, businesses may not store them in order to reduce costs.
Group C products have the lowest valueGroup C products have the lowest value

ABC principles in warehouse management is an effective method to identify critical items and manage them more efficiently. Applying this principle will help businesses reduce inventory costs, increase production efficiency and reduce risks. Hopefully the above article of Viindoo helped businesses better understand this principle!

>>>> Continue With:

Jun Nguyen April 22, 2023

SHARE THIS POST