Interrupted production is a form of organizing production in separate, discontinuous stages. So what are the characteristics of this form of production? Viindoo's following article will help readers answer.
What is intermittent manufacturing?
Interrupted production is a method of organizing production characterized by the processing of many diverse types of products with relatively small volumes of each type. The production process takes place in a discontinuous manner.
Intermittent manufacturing is a flexible production method, highly adaptable to diverse market needs
For example, the mechanical and garment industries are typical examples of this form of intermittent production.
Characteristics of intermittent production
The following are the characteristics of intermittent manufacturing:
- Using multi-purpose equipment: The production process is carried out by multi-purpose equipment, arranged in each specialized workshop according to function. Each workshop gathers machines with similar tasks (for example: turning workshop, milling workshop...). The flow of the product depends on the order of processing steps needed to complete the product.
- High flexibility: Due to not specializing in producing one type of product, machinery and equipment in intermittent production are capable of performing many different jobs. Thanks to this, the production system can be easily adjusted to promptly meet the diverse and ever-changing market needs of customers.
- High costs and difficulty controlling quality: Implementing and operating intermittent production faces many difficulties due to complexity, difficult quality control, balancing production tasks and high production costs. For intermittent manufacturing, optimizing downtime and efficient production layouts are key to reducing costs and improving operational efficiency.
Disruptive manufacturing is highly flexible and often uses multi-purpose equipment
Improve the efficiency of intermittent production operations with Viindoo Manufacturing software
Interrupted production comes with high costs and difficulties in quality control. Therefore, to optimize costs and improve production efficiency, you should apply production software to your business. With comprehensive features, Viindoo Manufacturing can support businesses in optimizing efficient intermittent production processes, improving profits and minimizing costs.
- Automatic production plans: Based on production capacity, efficiency and resource schedules, Viindoo automatically creates production plans suitable for each order, optimizing the use of machinery and labor.
- Multi-level BOM management: Create flexible BOMs for each product, meet diverse production needs and easily adjust according to customer requirements.
- Track material consumption: Accurately record actual material consumption for each step, helping to optimize material use and minimize waste.
- Quality management: Automate quality testing processes, ensuring consistent product quality and minimizing error rates.
- Data analysis: Collect and analyze comprehensive production data, helping businesses make informed decisions based on real data.
- Intuitive reporting system: Provides detailed reports on production performance, inventory status, product quality and resource usage, helping to comprehensively track and monitor production activities.
- Visual dashboard: Understand real-time production status with visual dashboards, helping businesses promptly detect and handle problems.
Interrupted production plays an important role in the economy, meeting diverse market needs and creating many innovative products. Hopefully after reading Viindoo 's article above, readers will have a better understanding of this form of production to apply effectively in their business activities.
