Currently, the 4.0 industrial revolution is going strong and the 4.0 smart factory management solution was born as an effective tool, helping businesses optimize production processes and improve competitiveness. If you want to learn details about smart management solutions, read Viindoo's article below!
What is a Smart Factory?
A smart factory is a digitalized manufacturing facility with connected equipment, machines and production systems that continuously collect and share data. This data is used to improve processes and solve problems that arise. Smart manufacturing operations at the factory are supported by many modern technologies such as artificial intelligence (AI), big data analysis, cloud computing and industrial Internet of Things (IoT).
Smart factories are known as digital manufacturing facilities
How does a smart factory work?
The basic structure of a smart factory is demonstrated through three steps:
- Data Collection: Using artificial intelligence and advanced database technology, businesses can manage and collect useful data sets from the entire supply chain and global markets. Industrial Internet of Things (IIoT) technology connects machines to collect data through sensors and gateways. The AI system then aggregates data sets related to performance, market trends, and logistics.
- Data analytics: Machine learning and business intelligence systems apply advanced analytics and modern data management solutions to process collected information. IIoT sensors can detect and warn when machinery needs maintenance. Market and operational data are aggregated to identify opportunities and risks, thereby optimizing process performance and automatically remediating errors when needed.
- Smart factory automation: Once data is collected and analyzed, workflows will be established and instructions will be sent to machines and equipment in the system. This equipment may be located in the factory or at logistics and production links in the supply chain. Processes and workflows are continuously monitored and optimized. When there is increased demand for a product, 3D printers will be adjusted to increase production. If raw materials are delayed, inventory buffers are used to avoid disruptions.
Operation steps of smart factory
Technologies are often applied in smart factories
Smart manufacturing technology is the most optimal application of technologies from the fourth industrial revolution, also known as Industry 4.0. The combination of technologies from Industry 4.0 contributes to the optimization of smart production. Below are some technologies commonly applied in smart factories:
- Industrial IoT (IIoT): Industrial IoT refers to devices, machines, and processes connected via data communication systems to facilitate the exchange and use of data between humans and machines. hook. These devices are often equipped with sensors to collect key data points and store them in a cloud or offline database, helping to monitor and determine how to improve manufacturing processes. IIoT enhances operational efficiency and control and provides clear visibility into critical parameters.
- Sensors: Sensors are mounted on equipment and machinery to collect data at specific stages of the manufacturing process, providing instant insight into many different aspects of the factory floor. For example, a cleanroom temperature sensor can monitor and detect the lab's climate, then share this data via an IoT gateway. These data can be used to automatically make adjustments through AI or send alerts to relevant members for inspection.
- Cloud computing: Cloud computing allows smart factories to store, process and share data more flexibly and cost-effectively than traditional solutions. Connected factory floor machines and devices can quickly upload large amounts of data, which is then analyzed to provide almost instant feedback and decision-making.
- Big Data: The accumulation of data over time can provide insight into the efficiency of manufacturing processes, key metrics to focus on, and ineffective systems. fruit. Big Data allows identifying error patterns and implementing prediction quality with high accuracy. The presentation and synchronization of Big Data analysis, i.e. receiving the right information at the right time, helps manufacturing plants improve quickly and optimally.
Technology is often applied in smart factories
Build and Manage Smart Factory 4.0 with Viindoo Manufacturing
Viindoo Manufacturing provides comprehensive production management software , supporting factories, workshops and manufacturing enterprises to optimize processes and improve operational efficiency. With an intuitive interface and comprehensive features, the software helps manage production data effectively, automate processes and increase revenue.
Advantages of Viindoo Manufacturing software:
- Manage materials, machinery and human resources effectively.
- Track detailed depreciation of raw materials, waste products and by-products.
- Integrated features to calculate accurate production costs.
- Monitor and control production progress closely.
- Provides detailed production data analysis and reports.
- Connect production management with other ERP systems.
Features of Viindoo Manufacturing software:
- Optimize operations with IoT integration, opening up new opportunities for efficiency and innovation.
- Manage all production resources including machinery and human resources.
- Establish and track uptime performance, overall equipment effectiveness (OEE), and operating costs.
- Automatically create plans based on resource activity and performance.
- Record and compare actual material consumption with the plan. Monitor and evaluate resource usage efficiency.
- Link production orders with processing orders, approve and track. Track and manage by-products and scrap.
- Support inventory planning, accurate daily, weekly and monthly demand forecasting.
- The reporting system is intuitive, multi-dimensional and flexible, fully synthesizing information about production processes and performance, helping to make quick and accurate decisions.
Viindoo Manufacturing is a 4.0 smart factory management solution
Smart factory management solutions 4.0 open new doors for optimization and efficiency in production, helping businesses build a solid foundation for the future. In particular, Viindoo Manufacturing is a smart solution, helping businesses optimize management activities. Contact Viindoo immediately for more software advice!
