What is Smart Factory? How to build an effective Smart factory? Let's find out with Viindoo all the information of Smart factory as well as the structure of a smart factory through this article
1. What is Smart Factory?
The Smart factory model is a system of machines and equipment connected to the internet to help users control and digitize operations, process data of production and business activities. With this model, managers can still ensure stable operating efficiency without any excessive intervention in the process and production progress.
Smart factory - 4.0 manufacturing trend
A smart factory solution system can be integrated from many sources such as machines, production equipment, supply processes, people, etc., forming an efficient and effective working system with more flexibility and the ability to predict or self-correct.
Most especially, smart factory can develop and operate according to the change of the organization. This model also predicts and responds to maintenance and operational needs, which combines new technology and processes for real-time manufacturing.
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2. Why you should deploy Smart Factory
Once you’ve grasped the idea of what a smart factory is, let's find out the reasons why businesses should deploy smart factory. This model will be the optimal solution, especially when businesses need to optimize in terms of:
- Management costs.
- Machine capacity, equipment and labor costs.
Reasons to deploy Smart factory model
The current problem that global manufacturers face is how to compete and develop when business is increasingly difficult, and the customers are getting more demanding. As of the traditional method, businesses often resort to cheap labor costs or product quality.
However, in the current inflation situation, cheap labor will no longer be an advantage to compete. Therefore, manufacturers need to change the way by recruiting experts with high technical level to operate advanced machinery and equipment systems. Through this, businesses will save management and operating costs, hence improving productivity.
3. Benefits of implementing Smart Factory model
The smart factory model in Vietnam, as well as around the world today, includes special features such as flexibility, proactivity, or transparent data collection, etc. Here are the benefits of this model:
- Reduced production costs
- Enhanced operational productivity
- Remote monitoring for manufacturers
- Predictive maintenance
- Optimization of the production process
- Safe and sustainable production
- Product quality control
- Competitive advantage
- Improved customer satisfaction
Benefits of applying smart factory
4. Structure of a complete smart factory
Depending on different period of time, the structure of a complete smart factory varies. Let's take a look at the main structure of a smart factory through the list below!
4.1 Information digitalization and automation
With the current 4.0 era, this is a stepping stone to help sensor technology thrive as it can simulate many states of each object. Technology can record the simplest parameters such as quantity, color to complex information such as temperature numbers, etc. Therefore, the production process is recorded in digital data, making it smarter and more efficient.
Structure of digitization and automation of information
4.2 IoT connection
Like humans, machines also have an online communication network similar to a social network through a cyber-physical network. Just provide the network address, the devices will create virtual links with the electromechanical components and conduct communication through the network infrastructure.
Smart factory can connect to IIoT
In particular, thanks to IoT, the information collected by the sensor will be continuously updated and shared throughout the production process. Hence, the production process and deadline will also be coordinated with the goal of optimizing time and increasing product performance and quality.
4.3 Big data
All process states will be simulated in real-time based on the data which was continuously and alternately updated from production objects in the factory. Through this, people can observe, inspect machines and intervene in the production process. In addition, the data center is also a source for analyzing and predicting production trends.
Smart factory model with Big data system
4.4 Artificial intelligence
All the data is modeled, then the AI application conducts the data analysis and generates trends and warnings. In particular, this application also supports making automatic and appropriate adjustments. These drastic changes in forecasting will help businesses reduce production time and also avoid errors that cause economic loss for businesses.
Artificial intelligence is present in the structure of a Smart factory model
This article by Viindoo has answered the question of what is Smart factory and provides more necessary information about the factory for businesses. Understanding and applying this model takes a lot of knowledge and time to develop into production. Hopefully businesses will get an overview of the smart factory model.
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